MechLAB

Reverse engineer a gear's manufacturing parameters

GearScan automates the manual loop of measuring a gear and iterating in gear-design software until the geometry matches. It tests the standard module or diametral-pitch and pressure-angle series, fits the profile shift (and the helix angle for helical gears) and returns ranked candidates.

GearScan at a glance

You provideTooth count, diameters, M or W measurement, optional profile CSV
You getRanked candidates, overlay plot, CSV, JSON and PDF report
Where it runsAnalyzed on the server; results are private to your account
Cost5 tokens per run

How it works

  1. Enter the tooth count and choose spur or helical.
  2. Enter your vernier measurements, or generate a synthetic gear to test the engine.
  3. Run the fit.
  4. Review the ranked candidates and download the report.

Frequently asked questions

Does it handle spur and helical gears?

Yes. For helical gears it also fits the helix angle.

Do I need the digitizing device?

No. Vernier measurements are enough. The digitized profile is optional and improves the fit. The device itself is still in development.

How can I check that the engine is right?

Synthetic mode generates a known gear with measurement noise and shows whether the fit recovers its real parameters.

Related tools

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